Pallet volume measurement + printer helps ZTO Express reduce costs and increase efficiency

Writer：Goodscan Time：2025-06-26 13:59

As globalization accelerates, the efficient operation of the logistics industry is increasingly critical to the development of enterprises. In the logistics process, measuring the volume of goods has become an extremely important part. Traditional methods of measuring the volume of goods, such as manual measurement, caliper estimation, and volume scales, are not only inefficient, but also have large errors, making it difficult to meet the efficient and accurate requirements of modern logistics. Therefore, accurately measuring the volume of pallets is crucial for optimizing storage space, calculating transportation costs, and improving loading and unloading efficiency.

Challenges of pallet volume measurement

In the logistics process, pallets, as a common cargo carrying tool, face many challenges in accurately measuring their volume dimensions. Traditional measurement methods, such as using a tape measure to measure the length, width, and height of a pallet, and then calculating the volume (length × width × height), have obvious disadvantages. On the one hand, this method is inefficient and requires a lot of time and manpower for a large number of pallet cargoes. Usually, it takes two people to measure the volume of a pallet, one to fix it and one to measure it, and it also needs to be recorded manually. Each measurement takes about 1-2 minutes. During the peak period of logistics, the measurement speed is difficult to keep up with the pace of cargo processing, which becomes a bottleneck for improving logistics efficiency. On the other hand, manual measurement has large errors. Errors may be caused by factors such as incorrect measuring angles, uneven tape measures, and irregular shapes of goods. Especially for complex goods such as irregular stacking and bulk packages, it is difficult to obtain effective dimensions by manual visual inspection. In addition, manual repeated measurements over a long period of time require high physical strength and concentration of employees, and the error rate increases with fatigue.

GS300 Pallet Large Cargo Volume Measurement System

GS300 is a pallet large cargo volume measurement system developed specifically for large cargo. It uses multi-lens joint measurement technology to quickly and accurately measure the volume of logistics pallets, effectively solving the problems of traditional measurement methods.

Working Principle

GS300 uses 3D vision technology and AI algorithms to scan pallet cargo from different angles through multiple lenses installed in a matrix, accurately capture the contour and size information of the cargo, and then calculate its volume. It can accurately measure regular or irregular shaped pallet cargo. Its advanced depth recognition algorithm can also handle complex scenes such as covered objects, tilted stacking, and translucent packaging to ensure the accuracy and stability of the measurement results.

Measuring range

The standard measuring range of GS300 is 0.6×0.6×0.6-1.5×1.5×2m, with an average measurement error within 1%. Larger sizes can be customized to meet the measurement needs of various logistics pallet sizes. Whether it is small pallets or large pallet goods, GS300 can provide accurate measurement services.

Automatic measurement function

Place the pallet goods in the measurement area, and the equipment automatically identifies the shape and size of the barcode and the items. Without manual intervention, the volume measurement can be completed, and the weighing, code scanning, photo evidence collection and data docking system functions can be realized simultaneously. This automated operation greatly improves the measurement efficiency, and the continuous shooting and continuous measurement are seamlessly switched. Compared with traditional manual measurement, the efficiency is significantly improved. At the same time, the tediousness and errors of manual operation are avoided. The measurement results are directly entered into the WMS/TMS system without manual recording, and data reports are automatically generated to ensure the accuracy and timeliness of the data.

Can be docked with a variety of devices

GS300 supports integration with floor scales, automatic forklifts, barcode readers and existing IT equipment, and can be used with unmanned forklifts, AGVs, and heavy-duty rollers. For example, by using an AGV automatic car to transport pallet goods to the GS300 measurement area, the whole pallet or the removed pallet can be measured; the GS300MAX can also be combined with the assembly line to detect whether the goods are over-limit, automatically collect data and send it back to the system, and realize automated and efficient operation. Through the integration with a variety of equipment, the GS300 can better integrate into the logistics process of the enterprise and improve the overall logistics operation efficiency.

Data processing

After the measurement is completed, the device will display the measurement results in real time through the display screen, and automatically connect the data to the enterprise's ERP, WMS and other management systems, and users can view and export data at any time. At the same time, it can also automatically generate 3D point cloud maps, and has the function of taking photos and collecting evidence, which is convenient for enterprises to carry out data management, quality control and production optimization. These functions provide comprehensive and accurate data support for enterprises, help enterprises make more scientific decisions, and improve the level of logistics management.

Pallet volume measurement GS300 improves logistics efficiency and reduces costs

Choosing a suitable pallet volume measurement method can significantly improve logistics efficiency, reduce costs, and help enterprises achieve smart logistics upgrades. The GS300 pallet cargo volume measurement system solves the pain points of traditional methods through automated, high-precision volume measurement, directly improving the efficiency and cost control capabilities of the logistics chain, and is the preferred tool for modern warehousing and transportation management. By combining automation technology and efficient system tools (such as GS300), the volume measurement of logistics pallets can be more accurate and efficient, while saving a lot of labor costs. In today's increasingly competitive logistics industry, companies should actively introduce advanced measurement equipment and technology to improve their own logistics operations in order to gain greater competitive advantages in the market.